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CALCESTRUZZI GRUPPO ITALCEMENTI Spa

Plant Description:
The plant is located near Cagliari and produces inert material for concrete production; it has a natural sand production line with a crusher, two screens, one hydrocyclone, one sand reclaimer and a crushed material line production line with a granulator, a cone crusher, two screens and a hydrocyclone.
Pre-installation issues:
Safety is company’s number one priority, so the client wants to reduce as much as possible the presence of workers on the plant during the production process.
In order to take total control of the plant, the client also asked for an automated intervention in case of anomalies and for an ordinary & extraordinary maintenance management system.

Our Solution:
Ma-estro provided a turnkey solution in terms of automation system and electrical components.
Thanks to dedicated sensors (ultrasound sensors, conveyor belt speed & weight sensors, power absorption sensors) the client can now monitor every machine.
Q-Production and Q-Maintenance softwares manage all production and maintenance data.

Results:
Mr. Raffaele Piludu, technical manager, said about the results:
“The automatic reports that the system provides every day via e-mail are essential for plant’s production and efficiency monitoring. The production process is continuously under control and you can manage in real-time every issue that can cause a downtime. The automation and production control system also allow the colleagues who manage the plant to reach maximum efficiency in all processes.”

  • CLIENTCalcestruzzi gruppo Italcementi Spa
  • NATIONvia Camozzi 124
    39011 Bergamo
    ITALIA
  • YEAR2015
  • SERVICESQ-PRODUCTION, AFC, Q-FUEL, Q-MAINTENANCE
  • RISULTATIProduction data remote control, personnel optimization, safety improvement
  • CATEGORY , ,
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